16" Automatic Rubber Blending Open Mixing Mill
This industrial mixing mill features hard-faced rollers and a high-horsepower motor for efficient rubber blending and plasticizing operations.
Product Overview
The open mixing mill utilizes two hollow rollers rotating in opposite directions to process rubber materials. The front roller can be adjusted manually or electrically to control spacing, while the rear roller remains fixed. This configuration creates intense shear forces that effectively plasticize and mix rubber compounds.
Key Features
- Hard-faced rollers for extended durability
- High-horsepower motor for powerful operation
- Adjustable roller spacing for precise control
- Opposite-direction roller rotation with speed differential
- Simple structure for easy maintenance and operation
- Wide application across rubber and plastic industries
Working Principle
Raw rubber or compound is fed between two rollers rotating at different speeds. The intense shear force generated in the gap between rollers achieves effective plasticizing and mixing. Precise control of temperature, rotational speed, and roller spacing ensures optimal processing conditions.
Core Components
- Rollers: Direct contact components with precise surface treatment
- Transmission System: Provides stable and precise roller rotation
- Temperature Control: Maintains optimal processing temperature
- Control System: Advanced PLC for automated operation
Applications
Widely used in tire manufacturing, rubber product production, shoe manufacturing, cable sheath production, plastic processing, and floor fabric production lines.
Technical Specifications
| Parameter/Model |
XK-160 |
XK-250 |
XK-300 |
XK-360 |
XK-400 |
| Roll diameter (mm) |
160 |
250 |
300 |
360 |
400 |
| Roll working length (mm) |
320 |
620 |
750 |
900 |
1000 |
| Capacity (kg/batch) |
4 |
15 |
20 |
30 |
40 |
| Front roll speed (m/min) |
10 |
16.96 |
15.73 |
16.22 |
18.78 |
| Roll speed ratio |
1:1.21 |
1:1.08 |
1:1.17 |
1:1.25 |
1:1.27 |
| Motor power (KW) |
5.5 |
18.5 |
22 |
30 |
37 |
| Parameter/Model |
XK-450 |
XK-560 |
XK-610 |
XK-660 |
XK-710 |
| Roll diameter (mm) |
450 |
560/510 |
610 |
660 |
710 |
| Roll working length (mm) |
1200 |
1530 |
2000 |
2130 |
2200 |
| Capacity (kg/batch) |
55 |
90 |
120-150 |
165 |
150-200 |
| Front roll speed (m/min) |
21.1 |
25.8 |
28.4 |
29.8 |
31.9 |
| Roll speed ratio |
1:1.27 |
1:1.17 |
1:1.18 |
1:1.09 |
1:1.15 |
| Motor power (KW) |
55 |
90/110 |
160 |
250 |
285 |
Frequently Asked Questions
Q1: Where is your factory located?
A1: Qingdao Beishun rubber machine co.,LTD is located at haixilu, Huangdao district, Qingdao city, China
Q2: Are you an integrated supplier for rubber & plastic machine?
A2: Yes, we can provide complete solution lines to customers according to their requirements.
Q3: How about the quality control in your factory?
A3: We follow Standard Operation Procedures (SOP) throughout production. Every machine undergoes automatic running tests for over 72 hours and thorough inspection before shipment.
Q4: Will you offer pre-sales service?
A4: Yes, our experienced pre-sales team supports customers with machine selection, technology consultation, and factory layout planning for water, electrical, and machine placement.
Q5: What about after-service? Will you send engineers for installation?
A5: Yes, we have experienced technical engineers for overseas service who will help install machines and provide worker training.
Q6: What is the delivery time?
A6: Delivery time depends on machine options. Standard machines typically deliver within 10-30 days.
Q7: What is the warranty period?
A7: The whole machine warranty is 12 months, with extended coverage for key parts.
Q8: Do you provide spare parts with the machine?
A8: Yes, we provide one set of standard spare parts with each machine according to the specific model.
